Circuit Breaker Comprehensive Tester

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Circuit Breaker Comprehensive Tester
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Professional integrated testing device for 10kV high-voltage circuit breakers, integrating multiple single-test functions for the whole process of electrical equipment testing.
Separated HV/LV modules for higher safety, intelligent sequential testing to reduce wiring, storable & analyzable data, easy operation in line with national standards.
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Circuit Breaker Analyzer
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Description

Circuit Breaker Comprehensive Tester

Professional integrated testing device for 10kV high-voltage circuit breakers, integrating multiple single-test functions for the whole process of electrical equipment testing.

Separated HV/LV modules for higher safety, intelligent sequential testing to reduce wiring, storable & analyzable data, easy operation in line with national standards.

Acceptance, preventive testing of electrical equipment and on-site rapid testing of 10kV circuit breakers, suitable for power grids, substations and other scenarios.

 

Product Introduction

 

With the development of the times, a stable and reliable power supply has become a necessary condition for social progress, making high-voltage circuit breakers, which play a crucial role in control and protection, particularly important. Therefore, the measurement and evaluation of high-voltage circuit breaker performance are indispensable parts of both the acceptance testing and preventative testing of electrical equipment. However, due to objective needs, field testing of high-voltage circuit breakers involves a large number of devices under test and a wide variety of testing items, requiring the carrying of numerous types of testing equipment. Repeated wiring is common during testing, which not only increases the workload of personnel but also seriously affects work efficiency and even poses certain safety hazards.

To address the aforementioned issues, our company developed this comprehensive circuit breaker testing instrument. It integrates various traditional single-type testing devices, combining years of field testing experience with advanced data algorithms to significantly reduce repetitive wiring, optimize the testing process, and improve work efficiency. Furthermore, the separation of high and low voltage testing modules enhances testing safety, improves storage efficiency, and simplifies operation.

 

Product Parameter (specification)

 

◆Usage Environment

Input power supply: 220V±10%, 50Hz±10%

Atmospheric pressure: 86~106kPa

Temperature: -10℃ to 40℃

Humidity: ≤80%RH

◆Safety Performance

Insulation resistance: >2MΩ

Dielectric strength: The power supply withstands 1.5KV power frequency for 1 minute against the chassis without flashover or arcing.

◆Basic parameters:

Test Parameters for Circuit Breaker Mechanical Characteristics (Table 1)

 

range

resolution

error

time

0-4000ms

0.1ms

±1%±1 character

journey

Vacuum circuit breaker

50mm

0.1mm

±1%±1 character

SF6 circuit breaker

300mm

Low oil circuit breaker

1000mm

speed

20.000m/s

0.001m/s

±1%±1 character

Output

Voltage

DC5-270V Digital Adjustable

1V

±1%±1 character

Current

20A

/

/

 

Loop Resistance Test Parameter Table (Table 2)

range

resolution

error

Output current

working methods

10µΩ~50mΩ

0.1μΩ

±0.5%±2 characters

100A

Continuous measurement

 

DC Resistance Test Parameter Table (Table 3)

range

resolution

error

Test current

5mΩ-20kΩ

0.1μΩ

±0.2% ± 2 characters

≤1A

 

Insulation resistance test parameter table (Table 4)

Resistance measurement range

0-10TΩ ±5%±2 digits

Resistance segment 1

±5%rdg.±5%dgt.

Resistance segment 2

±20%rdg.±5%dgt.

Resistance segmentation 3

Displaying information without guaranteeing accuracy.

Output voltage

100V

0MΩ-10GΩ

10GΩ-100GΩ

100GΩ-200GΩ

250V

0MΩ-25GΩ

25GΩ-250GΩ

250GΩ-500GΩ

500V

0MΩ-50GΩ

50GΩ-500GΩ

500GΩ-1.00GTΩ

1000V

0MΩ-100GΩ

100GΩ-1.00TΩ

1.00TΩ-2.00GTΩ

2500V

0MΩ-250GΩ

250GΩ-2.50TΩ

2.50TΩ-5.00GTΩ

5000V

0MΩ-500GΩ

500GΩ-5.00TΩ

5.00TΩ-10.0GTΩ

Output current

5mA

 

AC boost test parameter table (Table 5)

Output voltage

0-38000V

Device capacity

0.5kVA

Output waveform

sine wave

Test time range

1-60s

 

Product features and applications

 

◆Suitable for mainstream 10kV high-voltage circuit breakers with metal contacts, both domestically and internationally, and equipped with linear travel sensors and incremental travel sensors.

Rotary sensors. The incremental rotary sensor allows for omnidirectional installation and features a universal Phillips head connector, making installation simpler and more stable.

◆Provides a dedicated aviation connector for 10kV high-voltage circuit breakers, enabling fast, safe, and reliable closing, opening, and energy storage coil wiring, eliminating potential safety hazards caused by wiring.

◆ It features a 7-inch resistive color touchscreen with a full Chinese menu display and real-person voice prompts.

◆The test items include circuit breaker mechanical characteristic testing, DC resistance testing, loop resistance testing, insulation resistance testing, AC boost testing, low-voltage operating voltage testing, and energy storage motor energy storage. Test items can be freely selected, and the instrument intelligently sorts them to prevent duplicate and invalid measurements.

◆The high and low voltage test units are separate, and the high voltage test is equipped with a dedicated insulation test connector for better insulation sealing. The panel has a mechanical voltage pointer that matches the digital pointer on the screen, making the high voltage output status display more accurate, intuitive, and reliable.

◆The instrument supports up to 999 sets of test data storage. Test parameters are not lost even when power is off. Mechanical characteristic tests can generate time-displacement graphs and dynamic current schematic graphs. Velocity data can be re-analyzed after measurement. A USB flash drive interface is provided for convenient data saving.

◆ It provides a USB communication interface, which enables secondary programming control.

 

Prodection details

 

 
 

Acceptance Testing of Electrical Equipment

For factory and pre-commissioning acceptance of 10kV metal-contact high-voltage circuit breakers, conducting full-item tests (mechanical characteristics, resistance, insulation, etc.) to verify compliance with standards.

 
 
 

Preventive Testing of Electrical Equipment

For daily maintenance of 10kV high-voltage circuit breakers in power grids, substations, industrial and mining enterprises, etc. Regularly testing equipment operation to detect performance degradation and avoid power supply faults.

 
 
 

On-site Rapid Testing

Solving the problems of multiple devices and complicated wiring in on-site testing of high-voltage circuit breakers. The integrated instrument reduces on-site wiring work and improves the efficiency and safety of outdoor/on-site testing.

 

 

Company Qualifications

 

 

FAQ

Q: Are you a factory or a trading company?

We are a professional manufacturer of testing equipment.

Q: How is the after-sales service?

A: The warranty period is 12 months. After the warranty period, we also provide lifetime service paidrepair or service.

Q: How is the after-sales service?

A: The warranty period is 12 months. After the warranty period, we also provide lifetime service paidrepair or service.

Q: What about transportation?

A: It depends on your requirements. We can ship to your airport by air, to your seaport by sea, or to your office by courier.
We also accept cooperation with your shipping agent.

Q: Are your keyboard, interface, software, and manuals in English?

A: Yes, if you are using the English version of the keyboard, interface, software, and manual and require other languages, please contact us for confirmation.

 

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