Your Professional DC Hipot Test Set Supplier

 

Founded in 1992 and formally incorporated as Wuhan Moen Intelligent Electrical Co., Ltd. on November 12, 2012, with a registered capital of RMB 36 million, we are a professional technology company specializing in the research, development, and production of high-voltage test equipment. Our 8,000 m² facility in Wuhan East Lake High-Tech Development Zone houses dedicated production lines, R&D centers, and administrative facilities. With an experienced technical and production team, Moen focuses on core products including test transformers, series resonance systems, and other high-voltage testing equipment. Backed by years of industry experience, the company is committed to reliable manufacturing, continuous technical improvement, and providing practical solutions for global power utility and industrial customers.

 

 
  • 120kV 5mA DC High Voltage Generator
    MEZGF-W120kV-5mA 120kV 5mA portable DC high voltage generator, adopts high-frequency voltage doubling & IGBT PWM technology, low ripple (≤1%), high accuracy. Suitable for DC withstand voltage tests
  • 200kV High-Power DC High Voltage Generator
    This 200kV generator offers ultra-stable high voltage for EHV equipment inspection.It integrates multi-mode testing, precise measurement, and full safety interlocks.It is ideal for high-voltage
  • 120kV Portable DC High Voltage Generator
    The 120kV unit provides reliable high-voltage output for medium-voltage equipment testing.It features intelligent control, clear touchscreen operation, and strong field adaptability.It ensures
  • 60kV Intelligent DC High Voltage Generator
    This 60kV generator delivers stable and low-ripple DC high voltage for on-site testing.It supports automatic and manual operation with complete safety protection and data management.It is widely used
  • GB42 400kV Split‑Type DC HV Generator
    This split-type system supports 200kV single-section or 400kV doublesection operation.It uses silk-wound epoxy multiplier for high insulation and strong capacitive load capability.Suitable for
  • GB33 300kV Ultra‑High DC HV Generator
    This 300kV ultra-high voltage unit delivers precision output for critical insulation tests.It features air insulation, oil-free design, and strong resistance to highaltitude environments.Designed
  • GB23 200kV High‑Voltage DC Test System
    This 200kV generator provides stable high-voltage output for medium-to-high voltage devices.It includes digital voltage setting, anti-shock microammeter, and full safety interlocks.Widely applied in
  • GB15 120kV Integrated DC HV Generator
    This integrated 120kV/5mA unit combines high power and portability for heavyduty tests.It uses IGBT technology and nanosecondlevel protection to resist discharge damage.Best for longdistance
  • GC32 60–300kV Multi‑Range DC HV Generator
    The GC32 series delivers stable adjustable DC high voltage from 60kV up to 300kV for versatile testing tasks.It uses PWM closed-loop control, solid insulation, and onekey 75% MOA function to ensure
  • GC13 120kV Portable DC HV Test Set
    This 120kV generator uses high-frequency voltage doubling and closedloop control for high stability.It supports quick MOA testing and offers overvoltage, overcurrent, and shortcircuit
  • GC02 60kV Economic DC Hipot Generator
    This costeffective 60kV tester ensures stable output and simple operation for daily use.It has a lightweight, rugged structure suitable for factory and field maintenance.Serves as a reliable tool
  • GH60-3 High‑Power DC HV Generator
    This 60kV/3mA unit provides stronger load capacity for large capacitive samples like long cables.It adopts fullrange linear regulation and comprehensive protection for safe and stable
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Why choose us
 

Our Certificate
We are certified in ISO 9001 (Quality), ISO 45001 (Health & Safety), and ISO 14001 (Environment), ensuring high standards in all aspects of our operations.

 

Strong R&D Capability
Committed to technological breakthroughs, including investments to develop 750kV reactor solutions.

 

Experienced Technical Team
A growing team of 61 employees supporting product development, production, and customer service.

 

Complete Pre & After-Sales Service
From solution design and technical support to installation, maintenance, and fast response service.

 

60kV Intelligent DC High Voltage Generator

 

60kV Intelligent DC High Voltage Generator

High voltage generators adopts high frequency voltage doubler circuit, adopts advanced PWM high frequency pulse width modulation technology, closed loop adjustment, and adopts large voltage feedback, which greatly improves voltage stability. Use high-power IGBT devices and drive technology with superior performance, and adopt special shielding, isolation and grounding measures according to electromagnetic compatibility theory. The Series dc high voltage generators are made of high quality, portable, and capable of withstanding rated voltage discharge without damage. It has the characteristics of large output power and small volume, reliable over-voltage, over-current and zero-closing protection, with 0.75 times voltage switching function. It is mainly used in the power sector, industrial and mining, metallurgy, steel and other enterprise power departments to conduct DC withstand voltage test or DC leakage current test on high-voltage electrical equipment such as zinc oxide surge arresters, power cables, transformers, circuit breakers and generators.

 

Product Parameter (specification)

 

Specification

Technical parameters

MOEORW-WGL02

MOEORW-WGL03

MOEORW-WGL05

Rated voltage (kV)

60

60

60

Rated current ( mA )

2.000

3.000

5.000

Rated power (W)

120

180

300

Control box mass (kg)

4.5

4.5

4.5

Mass of pressure multiplier cylinder (kg)

4.5

4.5

4.5

Pressure multiplier cylinder height (mm)

440

440

440

Voltage accuracy

±(1.0% of the reading + 1 digit)

Current accuracy

±(1.0% of the reading + 1 digit)

Ripple coefficient

≤0.2%

Voltage stability

≤1% when power supply voltage changes by ±10%

Overload capacity

The no-load voltage can exceed the rated voltage by 10% for 10 minutes.

The maximum charging current is 1.25 times the rated current.

Power supply

Single-phase AC 50Hz 220V±10%

Working methods

Intermittent use: 30 minutes at rated load

Use at 1.1 times rated voltage for 10 minutes.

Work environment

Temperature: -10℃~+40℃

Relative humidity: Not greater than 85% at room temperature of 25℃ (no condensation)

Altitude: Below 1500 meters

With capacitor

Load capacity

There is no limit to the capacitance of the test sample.

It can be charged with 1.5 times the rated current.

Features of the control box

It has a fully automatic function for testing zinc oxide surge arresters.

It has a manual voltage output adjustment function.

 

Features of 60kV Intelligent DC High Voltage Generator

 

 

The output voltage is stable:The high-frequency voltage doubler circuit is applied, and the new PWM pulse width modulation technology and the voltage and current double closed-loop feedback technology are applied to improve the power supply adjustment rate and the load adjustment rate, so that the voltage stability is high and the ripple is small.

 
 

Comprehensive protection:Full protection function, with zero protection, over-voltage protection, over-current protection, breakdown protection, protection circuit uses nanosecond-level special sensor, action fast and reliable, effectively protect personal and equipment safety.

 
 

0.75U function: Add intelligent high-precision 0.75U function one-button button, press this button, the voltage and current will automatically jump to the 0.75U state, which is conducive to the test of zinc oxide arrester.

 
 

Zero boost: The boost potentiometer starts from zero, adopts imported multi-turn potentiometer, the boosting process is stable, and the adjustment precision is high.

 
 

Over-voltage setting: Over-voltage setting uses digital dialing switch, easy to operate, and has a high setting accuracy.

 
 

One-piece design: The choice of integrated design, Host and double pressure cylinder is placed in a chassis. The imported high-frequency high-voltage rectifier diode is used to make the double-pressure cylinder small in size, improve the efficiency of the whole machine, and is easy to carry.

 
 

Reliable performance: The key components use high-performance imported components, the pressure roller is coated with special insulating materials, good electrical performance, strong moisture resistance, no leakage.

 
 

The operation is simple: The instrument interface each function button, the layout is reasonable, the instructions are clear, easy to learn and use.

 

 

 
Type of 60kV Intelligent DC High Voltage Generator
 
01/

Conventional High Voltage Generator
Utilizes transformers or voltage multiplier circuits to step up the input voltage to 60kV. Designed for steady-state output, it provides a continuous and stable high voltage ideal for applications requiring consistent electric fields.

02/

AC High Voltage Generator
Produces alternating current at 60kV, typically at standard power frequencies (50/60 Hz) or variable frequencies. Ideal for simulating real-world AC stress conditions on electrical insulation.

03/

Impulse High Voltage Generator
Designed to generate short-duration, high-magnitude voltage pulses that simulate lightning strikes or switching surges. Uses capacitor banks and spark gaps to produce standardized impulse waveforms (e.g., 1.2/50 μs).

04/

Resonant Transformer High Voltage Generator
Employs an LC resonant circuit in conjunction with a high-voltage transformer to achieve 60kV output efficiently. Operates at the resonant frequency to minimize power loss and maximize voltage gain.

 

Applications of 60kV Intelligent DC High Voltage Generator

 

Laboratory research

DC high-voltage generators can be used for various physical, chemical, and biological experiments in the laboratory, such as high-voltage electrical experiments, electrospinning, discharge experiments, etc.

Industrial applications

DC high-voltage generators are widely used in the industrial field, mainly for electrostatic dust removal, heating of electric heating plates, electrode treatment of materials such as glass and rubber, electromagnetic isolation, electrolysis, and electrodeposition processes.

Medical field

DC high-voltage generators can be used for medical diagnosis and treatment equipment, such as X-ray machines, CT scanners, nuclear medicine equipment, etc. They typically require high voltage to generate electron beams or accelerate ions for diagnosis and treatment of diseases.

Power industry

DC high-voltage generators can be used for insulation tests, capacitor charging and discharging tests in power systems, as well as fault detection and positioning of transmission lines.

Online particle accelerator

DC high-voltage generator is an important component of online particle accelerator. They are used to provide the required high voltage for particle accelerators to accelerate particles to high-energy states, for applications in basic physics research and nuclear technology.

 

Installation Guide of 60kV Intelligent DC High Voltage Generator

Select a Safe Location: Place the generator in a dry, well-ventilated area away from moisture, flammable materials, and foot traffic. Avoid locations with high humidity or condensation to prevent electrical shorts or insulation breakdown.

 

Ground the Unit Properly: Connect the grounding terminal to a certified earth ground using a heavy-duty copper wire. Use a grounding rod driven into the earth if necessary. Proper grounding minimizes the risk of electric shock and stabilizes voltage output.

Connect Power Source

For DC models, connect to a compatible battery or regulated DC power supply. For AC models, plug into a grounded wall outlet matching the required voltage (typically 110V or 220V). Ensure all connections are tight and free of corrosion.

Set Voltage Control to Minimum

Before powering on, turn the voltage adjustment knob fully counterclockwise to the lowest setting. This prevents sudden high-voltage surges upon startup that could damage connected devices or the generator itself.

Verify Connections

Double-check all wiring, grounding, and input power connections. Confirm that no tools or conductive materials are near the output terminals

 

Maintenance
 

nsulation Resistance Testing

IConduct periodic insulation resistance and dielectric strength tests using megohmmeters or high-potential (hi-pot) testers to detect early signs of insulation degradation.

Visual Inspections

Check for physical damage, corrosion, loose connections, or overheating signs on terminals, cables, and housing. Pay special attention to bushings and connectors.

Component Cleaning

Dust, moisture, and contaminants can compromise electrical integrity. Use dry, lint-free cloths and approved cleaning agents to clean insulators and ventilation areas without damaging sensitive parts.

Thermal Imaging

Employ infrared thermography during operation to identify hotspots that may indicate internal faults or poor connections.

Environmental Monitoring

Ensure the operating environment remains within recommended temperature and humidity ranges to prevent condensation and thermal stress.

 

Safety Precautions
 

1.No Direct Contact: Never touch live terminals, connectors, or test points during operation. Even after shutdown, capacitors may retain dangerous charges—always discharge using proper grounding sticks.

 

2.Personal Protective Equipment (PPE): Wear high-voltage insulating gloves (Class 0 or higher), safety goggles, flame-resistant clothing, and dielectric footwear.

 

3.Clear Work Zone: Establish a controlled access area with warning signs and barriers. Maintain a minimum safe distance (typically 1–3 meters depending on configuration) from energized components.

60kV Intelligent DC High Voltage Generator

04

Use Insulated Tools

Only employ tools rated for high-voltage work to prevent accidental conduction or arcing.

05

Proper Grounding

Ensure the generator frame and test setup are securely grounded using low-resistance cables to prevent floating potentials.

06

Monitoring Devices

Use voltage detectors, lockout/tagout (LOTO) systems, and interlocks to confirm de-energization before servicing.

07

Training

Only trained and authorized personnel should operate or maintain high-voltage equipment.

 

Certificates

 

productcate-400-566
productcate-400-566
productcate-400-566
productcate-400-566

 

FAQ

 

Q: Does the product support customization?

A: Yes, we offer full customization, minor customization, and flexible customization options based on samples or designs.

Q: What is the warranty period for this machine?

A: We provide a 1-year warranty for all our high voltage testing equipment.

Q: What is the minimum order quantity?

A: The minimum order quantity is 1 set.

Q: What payment methods do you accept?

A: We accept LC, T/T, D/P, PayPal, Western Union, and small-amount payments.

Q: How long is the average lead time for production?

A: The lead time is within 15 workdays during both peak and off-peak seasons.

As one of the most professional dc hipot test set manufacturers in China, we're featured by quality products and good price. Please rest assured to buy high quality dc hipot test set in stock here and get quotation from our factory. Customized orders are welcome.

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