Liquid Chromatograph Transformer Oil Furan Testing System

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Liquid Chromatograph Transformer Oil Furan Testing System
Details
Engineered exclusively for transformer insulating oil aging assessment, this fully automated unit eliminates manual titration and human reading errors entirely.
Integrated constant-temperature circulation and potentiometric titration modules deliver precise, repeatable water-soluble acid data to streamline power lab batch testing.
Built with full data traceability and auto-clean functions, it cuts daily testing labor while ensuring compliant, reliable equipment aging diagnosis for grid asset maintenance.
Category
Oil Test Equipment
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Description

Product Overview

 

The MOEORW-WKQ606B is an integrated high-performance liquid chromatography system composed of a tandem dual-plunger solvent delivery pump and UV-Vis variable wavelength detector, specially configured for quantitative analysis of furfural content in transformer insulating oil. Adopting digital signal processing and high-precision fluid delivery design, the equipment supports isocratic and binary high-pressure gradient elution, fully complying with laboratory testing requirements for power transformer oil aging characteristic substances. The system realizes automatic flow compensation via solvent compression factor calibration and features complete GLP traceability functions, applicable to long-term stable laboratory quantitative detection.

 

Technical Specifications

 

Solvent Delivery Pump

Parameter

Specification Unit

Value

Flow range

mL/min

0.001–10.000

Flow accuracy

±%

<±1 (2 μL/min)

Flow precision

%

0.8 (0.1–10 mL/min)

Maximum operating pressure

psi

6000

Pressure protection range

psi

0–6000, adjustable Pmin/Pmax limit

Program storage capacity

Methods

60 independent methods, 20 gradient steps per method

Power supply

V, Hz

AC 85–264, 47–63, 80 W

Dimensions

cm

42 × 30 × 20

Net weight

kg

8

 

UV-Vis Detector

Parameter

Specification Unit

Value

Wavelength range

nm

190–700

Wavelength accuracy

±nm

±2

Flow cell volume

μL

10

Light source

-

Deuterium lamp (UV) / Tungsten lamp (Vis) switchable

Absorbance detection range

AU

0–2

Baseline noise

AU

1.5×10⁻⁵ (MeOH/H₂O 80:20, 1 mL/min, 254 nm)

Baseline drift

AU/h

4×10⁻⁴

Time constant options

s

0.1, 0.2, 0.5, 1.0, 2.0, 5.0, 10.0

Detector power consumption

W

150

Detector dimensions

mm

398 × 149 × 267

Detector net weight

kg

10

 

Core Functional Features

 

Hardware & Design Configuration
1.Tandem dual-plunger pump structure with self-priming one-way valve patent to extend sealing ring service life; interchangeable micro/analytical/semi-prep/prep pump heads.
2.Dual light source optical system with holographic grating and dual photodiode sampling (reference + sample path) to eliminate optical interference.
3.Integrated RS232 communication port and external relay control terminals for automatic linkage with 7725i manual injection valve and third-party workstations.
4.Modular flow path fittings including stainless steel and PEEK connectors, matched multi-volume high-pressure mixers for gradient analysis.
 

Quantitative Performance Advantages
1.Built-in solvent compression factor database to automatically compensate pressure-induced flow deviation, improving long-term flow stability and repeatability of furfural peak area.
2.Independent high/low pressure alarm protection; system automatically stops and triggers alarm when pressure exceeds preset threshold to protect chromatographic column and pipeline.
3.Digital baseline smoothing via adjustable time constant to reduce noise during transformer oil sample detection.
 

Operational & Maintenance Value
1.Editable gradient time programs supporting linear and step elution, automatic program linking for complex multi-stage separation methods.
2.Dedicated plunger manual washing pipeline to prevent salt crystal damage when buffer mobile phases are used.
3.Complete GLP recording function to track total equipment runtime and lamp service hours for standardized laboratory management.

 

Application Fields

 

1.Power industry laboratory testing: Routine quantitative detection of furfural degradation products in transformer insulating oil to evaluate paper insulation aging degree.
2.Petrochemical insulation material inspection: Furfural trace analysis of various mineral insulating oils.
3.Third-party electrical testing institutions: Batch sample detection for power grid equipment maintenance and fault diagnosis.
4.R&D laboratories of transformer manufacturers: Oil aging simulation and furfural content comparative testing.

 

Standard Accessories

 

Accessory Name

Part Number

Quantity

MOEORW-WKQ606B Main Pump Unit

WK500-001P-185

1

Solvent Inlet Tubing

WK500-001P-154

1

10 μm Solvent Filter

WK500-001P-157

1

FEP Waste Tubing (1/8" × 48")

WK500-001P-154

1

Matching PEEK & Stainless Fittings, Ferrules

WK500-001P Series

1 Set

Hex & Open-end Wrench Kit

WK500-T Series

1 Set

Power Cable

WK500-001P-156

1

 

FAQ

 

Q: Pressure fluctuation during transformer oil testing?

A: Inspect one-way valve contamination, residual air inside pump head, blocked solvent filter or worn plunger sealing ring; clean or replace corresponding components sequentially.

Q: Can halogen-containing mobile phases be used directly on the system?

A: Long-term use is prohibited. If necessary, strictly control halide concentration and flush the entire flow path with deionized water immediately after analysis to prevent stainless pipeline corrosion.

Q: Why does the detector show severe baseline drift during furfural measurement?

A: Insufficient lamp preheating (15–30 min required), unbalanced chromatographic column, residual mobile phase gradient impurities or tiny flow cell bubbles.

Q: What maintenance is mandatory after using buffer mobile phase?

A: Flush plunger assembly with deionized water after each test to eliminate salt crystallization that scratches plunger and sealing components.

 

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