20kV Intelligent Insulation Resistance Tester

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20kV Intelligent Insulation Resistance Tester
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With a maximum test capacity of 20TΩ and seven ranges from 500V to 20000V, the MOEORW-W6020 Smart Insulation Resistance Tester allows for manual voltage adjustment. Four hours of operation, resistance to 2mA interference, automatic PI/DAR value calculation, user-friendliness, and adaptability to various insulation testing circumstances are all provided by the dual power supply.
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Insulation Resistance Tester
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Description

20kV Intelligent Insulation Resistance Tester

 

Product Introduction

 

With a maximum test capacity of 20TΩ and multi-range voltage and manual voltage adjustment capabilities, the MOEORW-W6020 Smart Insulation Resistance Tester conforms with IEC safety regulations. Strong anti-interference performance, automatic discharge for capacitive test specimens, and automatic computation of metrics like absorption ratio and polarization index are all supported. It has a fully Chinese-language display for easy use and is powered by both lithium-ion batteries and AC input. With its extensive shielding and filtering features, it can be used in a variety of insulation resistance testing situations.

 

Product Parameter (specification)

 

I. Safety and Compliance Standards

- Complies with **IEC 61010-1**;CAT.IV 600V Pollution Degree 2, ensuring operational safety;

- Complies with **IEC 61326**;Meets EMC (Electromagnetic Compatibility) requirements for electrical equipment for testing, control, and inspection;

- Protection rating **IEC 60529 IP64** (with enclosure closed), dustproof and waterproof for harsh environments.

II. Power Supply Specifications

- **AC Power Supply**

220V ±10%, 50/60Hz, power consumption 20VA;

- **Battery Power Supply**

16.8V lithium-ion battery, approximately 4 hours runtime at 20000V no-load; supports charging during operation, automatically switches to battery power during power outages.

III. Physical Parameters

- Dimensions (L×W×H)

37cm×27cm×17cm;

- Total weight

3.5kg, highly portable.

IV. Core Test Accuracy and Range

1. **Voltage-Related**

- Test voltage accuracy;100%~110% of nominal value;

- Voltage measurement accuracy: 5% + 10V.

 

2. **Current-Related**:

- Current Test Range: 10mA;

- Current Measurement Accuracy: 5% + 0.2nA;

- Short-Circuit Current: Adjustable output 2~5mA (10mA version available upon request).

 

3. **Capacitance-Related**:

- Capacitance test range: 20μF;

- Capacitance measurement accuracy: 15% + 0.03μF.

Range

Accuracy

500V

1000V

2500V

5000V

10000V

15000V

20000V

Manual Voltage Adjustment

not specified

<1M

<1M

<1M

<1M

<1M

<1M

<1M

Range: 1G/V, 100G at 100V. When voltage is below 300V, resistance error increases by 10%.

5%

1M -10G

1M -20G

1M -100G

1M -100G

1M -200G

1M -300G

1M -400G

20%

10G -100G

20G-200G

100G-1T

100G-1T

200G-2T

300G -3T

400G-4T

not specified

> 100G

> 200G

> 1T

> 1T

> 2T

> 3T

> 4T

4. **Insulation Resistance Test** (Environmental conditions: Temperature 23±5°C, Relative humidity 45–75%RH):

 

Product feature and application

 

1. **Wide Range High-Precision Testing**: Equipped with 7 test ranges-500V, 1000V, 2500V, 5000V, 10000V, 15000V, and 20000V-achieving a maximum insulation resistance measurement of 20TΩ (at 20kV range). Supports manual voltage application to meet diverse testing scenarios.

Range

Accuracy

500V

1000V

2500V

5000V

10000V

15000V

20000V

Manual Voltage Adjustment

not specified

<1M

<1M

<1M

<1M

<1M

<1M

<1M

Range: 1G/V, 100G at 100V. When voltage is below 300V, resistance error increases by 10%.

5%

1M -10G

1M -20G

1M -100G

1M -100G

1M -200G

1M -300G

1M -400G

20%

10G -100G

20G-200G

100G-1T

100G-1T

200G-2T

300G -3T

400G-4T

not specified

> 100G

> 200G

> 1T

> 1T

> 2T

> 3T

> 4T

 

2. **Safety-Compliant Design**: Developed and manufactured in strict adherence to safety standards. Incorporates comprehensive built-in protection mechanisms and features a fuse blowout alert function to ensure operator and equipment safety.

3. **Flexible Adjustable Short-Circuit Current**: Short-circuit current is adjustable, with a standard maximum of 5mA. Customizable upgrades to a 10mA short-circuit current version are available to accommodate different test object requirements.

4. **Comprehensive Test Parameter Output**: Automatically displays polarization index (PI) and dielectric absorption ratio (DAR) test values, enabling precise detection of leakage current and capacitance for comprehensive insulation status monitoring.

5. **Exceptional Interference Resistance**: Maintains stable testing accuracy even in complex environments with interference currents up to 2mA, suitable for high-interference scenarios.

6. **Intelligent Discharge Protection**: Enables automatic rapid discharge for capacitive test specimens (e.g., cables) without manual intervention, enhancing testing efficiency and safety.

7. **Dual Power Supply for Extended Operation**: Powered by a lithium-ion battery, it delivers up to 4 hours of runtime at 20,000V under no-load conditions. Supports simultaneous charging during testing and automatically switches to battery power during power outages for uninterrupted operation.

8. **User-Friendly Interface**: Features a fully English display with intuitive prompts for easy operation. Includes an insulating resistance simulation column for visual data presentation and built-in digital filtering to effectively mitigate measurement errors caused by external interference.

 

Prodection details

 

  • High-voltage transmission cables, distribution equipment, generators, transformers, and high-voltage circuit breakers are core components in power plants and substations. The insulation integrity of such equipment must be verified through specialized testing and inspection.
  • In industrial production, the full lifecycle management of electrical equipment-including motors, variable frequency drives, and machine tools-encompasses critical phases such as factory acceptance testing, regular maintenance, and troubleshooting.
  • During the completion phase of construction projects, acceptance testing of the insulation performance of electrical circuits, distribution panels, and lighting/power systems is an indispensable step.
  • In laboratory environments, electrical testing primarily involves the precise calibration of critical parameters such as leakage current and insulation resistance for electronic components and insulating materials.
  • Beyond mainstream applications, this testing methodology can also be applied to assess the insulation status of electrical equipment in chemical and railway industries. It is particularly well-suited for testing capacitive specimens and conducting tests in high-interference scenarios.

 

Company Qualifications

 

 

 

FAQ

1)What are the filter modes available on the MOEORW-W6020 Smart Insulation Resistance Tester, and what scenarios are they suitable for?

Answer: This instrument offers four filter modes, applicable as follows:
Off: No filtering function, suitable for interference-free testing environments;
Low: Hardware low-pass filtering, suitable for most routine testing scenarios;
Medium: Software low-pass filtering, recommended for measuring resistances exceeding 100GΩ;
High: Software + hardware low-pass filtering, recommended for measuring resistances exceeding 1TΩ.
Selecting the appropriate filter mode reduces display deviations caused by external influences, ensuring testing accuracy.

2)Under what circumstances should the MOEORW-W6020 Smart Insulation Resistance Tester be discontinued and returned to the manufacturer for repair?

Answer: Discontinue use and contact the manufacturer for repair under the following circumstances:
The instrument exhibits abnormal conditions, such as damaged casing or exposed metal components;
Abnormal performance is detected during testing, including failure to display test data normally or test results significantly deviating from reasonable ranges;
Functional abnormalities occur after the instrument sustains external damage from impacts, drops, etc.;
The fuse has blown and the instrument remains inoperable after troubleshooting simple faults (the instrument features a fuse-blown alert function);
When component replacement or modification is required (installation of substitute parts or unauthorized modifications is strictly prohibited).

3)How do I adjust the LCD contrast on the MOEORW-W6020 Smart Insulation Resistance Tester?

Answer: Follow these steps to adjust LCD contrast:
Ensure the instrument is powered off. Press and hold Function Key 2 on the panel.
Press Power Key 1 to turn on the instrument. Continue until the contrast adjustment menu appears.
Use keys 1 or 2 to increase or decrease contrast while observing the LCD display until clarity is achieved;
After adjustment, press function key 4 to save settings and exit. If no adjustment is needed, press function key 3 to exit directly.
This procedure resolves issues where temperature changes cause LCD grayscale shifts that impair visibility.

 

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