120kV 5mA DC High Voltage Generator

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120kV 5mA DC High Voltage Generator
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MEZGF-W120kV-5mA 120kV 5mA portable DC high voltage generator, adopts high-frequency voltage doubling & IGBT PWM technology, low ripple (≤1%), high accuracy. Suitable for DC withstand voltage tests of cables, arresters and transformers, lightweight integrated design for on-site use.
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DC Hipot Test Set
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Description

120kV 5mA DC High Voltage Circuit Generator

 

Product Introduction

 

     The 120kV 5mA DC high voltage generator is a high-power portable testing device developed for field insulation tests of 110kV voltage-level power grid equipment. Adopting IGBT intermediate frequency inversion and high-frequency multi-stage voltage doubling rectification technology, it achieves low ripple output and high-precision dual-channel digital acquisition of voltage and current. The whole machine adopts an integrated aluminum alloy chassis and a split lightweight structure of host and high-voltage multiplier cylinder, which can be carried and deployed by a single person for test operations in substations, cable tunnels, industrial plants and other scenarios. Equipped with multiple hardware protection circuits and optimized charging logic for large-capacity long-distance cables and large transformers, the high-voltage cylinder adopts air-insulated epoxy glass fiber material to completely avoid surface leakage risks, serving as core test equipment for DC withstand voltage and leakage current diagnosis of high-voltage primary equipment.

 

Product Parameter (specification)

 

  • Rated Output: 120kV DC rated voltage, 5mA rated current, 600W rated power.
  • Weight & Size: Control box 4.5kg, voltage multiplier cylinder 4.5kg; cylinder height 500mm.
  • Testing Accuracy: Voltage & current display accuracy: ±(1.0% of reading + 2 digits).
  • Ripple Coefficient: ≤1%, realizing smooth and stable high-voltage output.
  • Voltage Stability: Output deviation ≤1% when mains voltage fluctuates by ±10%.
  • Overload Performance: 10% overvoltage tolerance for 10 minutes; maximum charging current up to 1.5 times rated current.
  • Power Input: AC220V±10%, 50Hz single-phase power supply.
  • Working Mode: Intermittent operation, maximum 30 minutes single-time working duration.
  • Environmental Adaptability: Working temperature -10℃~40℃; humidity ≤85% (non-condensing, 25℃); applicable altitude below 1500m.
  • Capacitive Load Capacity: No limit on test sample capacitance, suitable for large-capacity cable and power equipment tests.

 

Product feature 

 

  1. Portable Integrated Structure: Aluminum alloy integrated casing design, lightweight and portable for single-hand carrying, suitable for field mobile operation.
  2. High-Safety Insulation Design: Epoxy fiberglass multiplier cylinder with air insulation technology eliminates surface leakage and flashover risks.
  3. Professional Arrester Test: Custom 0.75UDC1mA one-touch button, optimized for zinc oxide arrester testing with high precision.
  4. Visual Overvoltage Protection: Dial switch for overvoltage threshold setting with clear visual indication for real-time status monitoring.
  5. Strong Load Adaptability: Supports 1.5 times rated current fast charging, perfectly matching large-capacity capacitive equipment tests.

 

Application Scope

 

     Widely used in power industry, metallurgy, mining and railway sectors. It is dedicated to DC withstand voltage tests and leakage current detection for 110kV grade zinc oxide surge arresters, high-voltage power cables, power transformers, generators and other large electrical equipment. It is also applicable for factory delivery inspection, handover tests and regular preventive insulation tests of high-voltage components.

 

FAQ

1)How to discharge high-capacitance test specimens?

   Use a 100Ω/V discharge rod, approach the specimen gradually until a hissing sound appears, and connect to the ground lead for full discharge after the sound stops.

2)Is it harmful at 120kV DC?

     It is safe if operated within the safety distance; no obvious potential difference is generated at this voltage level, so no mild electric shock risk.  

3): How is the after-sales service?

A: The warranty period is 12 months. After the warranty period, we also provide lifetime service paidrepair or service.

 

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